With the rapid development of automation equipment, high demand of products’ precision and extensive usage of difficult-to-cut materials in machining, tools broken into work pieces has heavily affected the defective rate of products. The common methods of removing broken taps and drills are smashing items by hand, screwing them out after welding, or even acid corrosion and flame cutting, which contribute to low efficiency and damage to work pieces.
The newly innovated machine NoviMAX-3000 is based on the proven technique of the NoviMAX series, it can fast remove broken taps, drill, drift, screw, plug gauge, etc., without damaging to the work piece, easily process on work pieces at any size, especially effective for large machine tools.
The integral construction of this machine left a space for storage at the bottom of the power box which is convenient for managing the attachments. With a high efficiency in processing, it could remove broken tap, screw and is especially good at processing mark.
We offer you with this portable unit the most powerfull and the fastes broken tool removal unit on the market.
One of the big advantages of using the NOVIMAX machine is it’s portability. Portability allows you to take the machine to the work spot and do the hole making or stud extraction work in place. Without the portable NOVIMAX EDM, broken bolts or taps may require removal of the engine head or block in a car or truck, in order to extract the broken piece. Or to move the heavy workpieces or broken molds to the extraxtion place. Additionally the NOVIMAX Portable EDM machine will work in anydirections, ie, upside down or horizontally, etc. Most EDM machines are not portable and require that the work be taken to the machine.
Desintegrating processing speed in steel
Electrode Ø5 = 2mm/min
Electrode Ø12 =1mm/min
- Lightweight, small, compact table top design.
- High speed and efficient, low operating costs.
- Easy to use, easy removal of broken taps or other tools.
- After sparking out the midpoint of the tap, or in case of big taps, one shoulder of the tap, it is possible to remove taps of standard sizes M2 - M70. If the electrode is modified in a lathe, possible to remove even bigger taps. After you remove the rest of the tap from thread hole, the thread hole will stay undamaged.
- Uses ordinary tap water as a dielectric. The device can be used directly on the machinery without the need for an external clamped work piece. When used directly on the machine, it uses the coolant emulsion of the machine as a dielectric.
- Uses standard brass rods as electrodes. Ordinary copper rods can also be used.
- Easy to work with large work pieces.
- Removes taps easily without damaging the threads.
- Automatic feed into the Z axis to set the desired depth up to 70 mm.
- Electrode holder till 13mm diameter
- Depth adjustment (depth automatically stops at defined point).
- Selectable shutdown time for accidental short circuiting.
- Optional automatic extraction of the electrode from the hole for the set depth.
- Depth adjustment check indicator, short circuiting indicator, overheat indicator.
- Spark check indicator.
- Possible to use for hole drilling in EDM wire cutters.
- Possible to hole drilling into the sintered carbides (tungsten carbides), other heavily machinable steels and any conductive materials.
Cars, trucks, SUV, ATV, UTV, boats, planes and trains with broken bolts, broken pins, broken studs, etc. can be repaired at our facility without removing the motor or major components.
For the machining industry our novimax removes broken taps, drills, pins. For all precision machine parts.
Damaged threads or holes can be repaired with either solid thread inserts, heli-coil, plugging or welding, depending on the job requirements after burning out of broken tool
|Novimax 3000+||edm competitor|
|Broken tap removal||Tap size||M14||M14|
|Total time (depth=15mm)||min||8,9||23.45|
|Broken Bolt Removal||Bolt Size||M20x2,5||M20x2,5|
|Time for 45 mm Depth||min||84||221|
- Low Cost.
- Simple operation to quickly remove tooling with no damage to part.
- Lightweight, compact, easily portable.
- Durable construction for years of reliable use.